📍 Project Overview
JIC Refractory was appointed for a major refractory project at a steelworks facility in Sheffield. The project was notable for its size, strict deadlines, and additional client requirements.
Our team provided a full-service solution, including design assistance, material sourcing, installation, and temporary works, ensuring the project was delivered safely, on time, and to the highest quality standards.
🛠 Scope of Works
- Design input to ensure adequate support, insulation, and durability
- Installation of 75mm thick calcium silicate board
- Laying of 23-grade insulation firebrick
- Application of gunned 1600-grade refractory
- Welding and installation of over 2,000 stainless steel anchors
- Casting of doors and lintels separately and assisting installation once lined
- Supply of labour and materials for a temporary roof prior to pre-firing
- Additional works requested by the client during the project
The project required continuous coordination, maintaining high standards while meeting strict steelworks operational schedules.
🧱 Materials & Methods
- Calcium silicate boards for structural insulation
- High-grade insulation firebrick (23-grade) for hot face lining
- Gunned 1600-grade refractory for critical high-temperature areas
- Stainless steel anchors for secure fixing and long-term stability
- Temporary roofing materials for safe pre-firing procedures
We also provided all welding, fabrication, and installation support to ensure the installation was accurate and safe.
⚙ Project Team & Timeline
- Team of 6 experienced refractory installers
- Duration: approximately 6 weeks
- Worked in coordination with client teams to meet strict operational deadlines
- Flexible workforce to accommodate extra works and site-specific requirements
✅ Results
- Project completed on schedule despite tight deadlines
- All additional client requirements incorporated without delay
- Robust, high-quality lining with consistent insulation and airflow
- Temporary roofing provided safe pre-firing conditions, ensuring no damage to newly installed refractory
- Client reported excellent workmanship and professionalism throughout
This project demonstrates JIC Refractory’s ability to manage large-scale, high-pressure industrial projects, combining technical expertise, efficient workforce deployment, and comprehensive material supply.
